Series 525a Molded HDPE Butt Fusion Branch Saddle
Engineered for superior strength and reliability, the Series 525a Molded HDPE Butt Fusion Branch Saddle is crafted from premium PE 4710 bimodal polyethylene copolymer resin, ensuring leak-free performance in demanding industrial, municipal, and utility applications. Made in the USA, this saddle features a reinforced design with a widened base for enhanced fusion surface area and a tapered outlet to resist shear forces. Ideal for high-pressure systems, it meets ASTM standards and includes a 50-year design life with a 2:1 safety factor at 73.4°F.
Key Features & Benefits
- Shear-Resistant Design: Tapered outlet and widened base prevent shearing and improve fusion integrity under stress.
- Bimodal PE 4710 Resin: Enhances durability and environmental stress crack resistance (ESCR ≥5,000 hours).
- Butt Fusion Compatibility: Seamlessly integrates with HDPE piping using standard butt fusion techniques.
- USA-Made Quality: Manufactured to strict ASTM D3350, F714, and D3035 standards for guaranteed performance.
Technical Specifications
- Material: PE 4710 (ASTM D3350, Cell Class 445574C).
- Tensile Strength: 3,200–3,500 psi (ASTM D638).
- Melt Index: ≤0.15 g/10 min (ASTM D1238).
- Density: ≥0.955 g/cm³ (ASTM D1505).
Installation Guidelines
- Follow Plastic Pipe Institute’s butt fusion procedures for optimal weld quality.
- Ensure pipe surfaces are clean and properly aligned before fusion.
- Use manufacturer-recommended fusion equipment for consistent results.
Compliance & Warranty
- Certifications: ASTM F714, D3035, and D1693 (ESCR tested).
- Warranty: 1 year post-installation completion.
- Documentation: Certifications available upon request.
Optimize your HDPE network with Poly-Cam’s Series 525a—built for strength, compliance, and long-term reliability. Contact us for technical support or certification details.
Order Guide
Nominal Size (In.) | Material Specification | Outlet Nominal Diameter A | Nominal Socket Outlet Diameter A2 | HDPE Outlet Length B | HDPE Base Diameter C | HDPE Inside Diameter D | Radius Cut R |
---|---|---|---|---|---|---|---|
0.75 | Polyethylene PE4710 | 1.050 | 0.840 | 2.750 | 1.750 | 0.816 | >1.660 |
1 | Polyethylene PE4710 | 1.315 | 1.050 | 2.700 | 1.970 | 0.900 | >1.660 |
1.25 | Polyethylene PE4710 | 1.660 | 1.315 | 3.000 | 2.050 | 1.066 | >1.900 |
1.5 | Polyethylene PE4710 | 1.900 | 1.660 | 3.250 | 3.250 | 1.453 | >2.375 |
2 | Polyethylene PE4710 | 2.375 | 1.900 | 4.000 | 3.325 | 1.815 | >3.500 |