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Series 400-402 Header Fitting Socket Fusion Plates and Installation Hand Tool
$2,004.26
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Series 400-402 Header Fitting Socket Fusion Plates and Installation Hand Tool — Product Overview
The Series 400-402 Socket Fusion Kit by Poly-Cam delivers industrial-strength performance for installing header fittings (Series 799) in water, gas, and industrial piping systems. Engineered for trained professionals, this kit ensures leak-free, durable joints in main pipes from 2" to 64", with compliance and reliability at its core.
Key Features & Benefits
✅ Complete Fusion Toolkit
- Series 400 Male & 401 Female Heater Faces: Precisely heat pipes and fittings at 425°F+ for seamless fusion.
- Series 402 Installation Hand Tool: Secures fittings during fusion, ensuring alignment and pressure control.
- Wide Compatibility: Works with 2"–64" main pipes (hand fusion) and 2"–12" (saddle fusion machines).
✅ Industrial-Grade Durability
- High-Temp Heating Iron: Maintains consistent heat for optimal bead formation (1/16" visible bead).
- Abrasion-Ready Design: Includes guidelines for surface prep (abrasive cleaning) to maximize bond strength.
✅ Step-by-Step Efficiency
- Drill & Prep: Use included hole saws and abrasive materials for contamination-free surfaces.
- Pressure Control: Follow Table 3 metrics for Initial Heat Force and cooling phases (5–10 mins).
- Pressure Testing: Validate joints at 1.5x pipe pressure rating post-cooling.
✅ Safety & Compliance
- Trained Operator Focus: Designed for professionals with socket fusion experience.
- Poly-Cam Exclusive: Requires Series 400/401 heater faces for guaranteed performance.
What’s Included
- Series 400 Male Heater Face
- Series 401 Female Heater Face
- Series 402 Installation Hand Tool
- Guidelines for hole saw sizing (Table 2) and heat/pressure parameters (Table 3)
Technical Specifications
| Component | Details | |
|---|---|---|
| Heating Temperature | 425°F minimum | |
| Pipe Size Compatibility | Hand fusion: 2"–64" | Saddle fusion: 2"–12" |
| Cooling Time | 5–10 minutes (until 100°F–120°F) | |
| Pressure Testing | 1.5x pipe rating post-installation |
Why Choose Poly-Cam?
- Proven in Critical Systems: Trusted for water treatment plants, industrial pipelines, and gas networks.
- Rigorous Standards: Tools comply with industrial fusion best practices for joint integrity.
- Expert Support: Detailed manuals and technical guidance available.
🛠️ Ideal For:
- Municipal water distribution systems
- High-pressure industrial pipelines
- Gas and chemical processing plants
- Large-diameter infrastructure projects
Upgrade Your Toolkit Today – Equip your team with precision-engineered fusion tools for flawless, long-lasting installations. Order the Series 400-402 Kit and elevate your piping systems to industrial standards.
Order Guide
(Field Installed Header Fitting Dimensions)
| Outlet Size | Main Size | Hand Tool # |
|---|---|---|
| 1/2" NPT | 2"–12" | #1 |
| 3/4" NPT | 2"–12" | #2 |
| 1" NPT | 3"–12" | #3 |
| 1 1/4" NPT | 4"–12" | #4 |
| 1 1/2" NPT | 4"–12" | #5 |
| 2" NPT | 6"–12" | #6 |
Hole Size
| Nominal Size | Hole Drill Size |
|---|---|
| 1/2" NPT | 7/8" |
| 3/4" NPT | 1 1/2" |
| 1" NPT | 1 3/4" |
| 1 1/4" NPT | 1 7/8" |
| 1 1/2" NPT | 2 1/16" |
| 2" NPT | 3 1/4" |
Fusion pressures and heating times
| Nominal Size (NPT) | Initial Heat Force (lbs.) | Initial Heat Time (seconds) | Fusion Pressure (lbs.) | Fusion Time (minutes) |
|---|---|---|---|---|
| 1/2" | 22 | 3–5 | 11 | 5 |
| 3/4" | 40 | 3–5 | 20 | 5 |
| 1" | 88 | 3–5 | 44 | 10 |
| 1 1/4" | 136 | 3–5 | 68 | 10 |
| 1 1/2" | 136 | 3–5 | 68 | 10 |
| 2" | 296 | 3–5 | 148 | 10 |