Tracer Wire | HDD-CCS | PE45 & PE50 | Directional Boring & Pipe Bursting — Product Overview
Engineered for the toughest underground utility jobs, the Trident Pro-Trace HDD-CCS (Horizontal Directional Drilling – Copper Clad Steel) tracer wire delivers unmatched durability, strength, and conductivity for locating buried utility lines. Built with a high-carbon steel core metallurgically bonded to a uniform copper cladding, this bi-metal conductor provides the same signal-tracing performance as pure copper while offering nearly 700% greater break load strength .
Ideal for directional boring, pipe bursting, and extreme bore shots, the HDD-CCS tracer wire is corrosion resistant, high performing, and designed to withstand the most demanding installations.
Key Features
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Equal to copper in signal performance with far superior break strength for demanding HDD and pipe bursting applications
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Available gauges: 4 AWG (stranded), 8 AWG, 10 AWG, 12 AWG, 14 AWG
-
Reel sizes: 500’, 1,000’, 2,500’, and 5,000’
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Insulation: 45 mil HDPE (600v) | 50 mil HDPE (600v, stranded wire)
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Insulation colors: Red, Yellow, Orange, Green, Blue, Purple, White, Black, Brown
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RoHS compliant and fully compatible with standard connectors
Applications
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Gas Utilities – long-life tracing for underground service lines
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Water & Sewer Utilities – dependable locating during HDD or pipe bursting
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Telecommunications – accurate line locating for fiber and copper lines
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Electric Utilities – rugged strength for extreme underground conduit installations
- Compliance & Standards
Meets or exceeds all applicable UL, ASTM, and NEC requirements, including:
- ASTM B1010/B1010M – EHS Copper Clad Steel for tracer wire applications
- ASTM B170 – Oxygen-Free Electrolytic Copper
- ASTM D1248 – Polyethylene plastics for wire & cable extrusion
Conductor (Physical, Mechanical and Electrical Properties)
| Property |
14 AWG |
12 AWG |
10 AWG |
8 AWG |
4 AWG |
| Conductor Type |
EHS-CCS |
EHS-CCS |
EHS-CCS |
EHS-CCS |
EHS-CCS |
| Conductor Temper |
Hard-Drawn |
Hard-Drawn |
Hard-Drawn |
Hard-Drawn |
Hard-Drawn |
| Steel Grade |
AISI 1055 |
AISI 1055 |
AISI 1055 |
AISI 1055 |
AISI 1055 |
| Copper Grade |
UNS C10200 |
UNS C10200 |
UNS C10200 |
UNS C10200 |
UNS C10200 |
| Break Strength (lbs) |
725 |
1,330 |
1,940 |
2,785 |
4,705 |
| Elongation (ASTM B869) |
≥ 1.0 % |
≥ 1.0 % |
≥ 1.0 % |
≥ 1.0 % |
≥ 1.0 % |
| Copper Thickness (% of Dia.) |
3.0 % |
3.0 % |
3.0 % |
3.0 % |
3.0 % |
| Copper Weight (per 1,000’) |
13.0 % |
13.0 % |
13.0 % |
13.0 % |
13.0 % |
| Nominal DC Resistance (ohms) |
12.024 |
7.562 |
4.756 |
2.991 |
1.277 |
Insulation (Physical, Mechanical and Electrical Properties)
| Test Description |
ASTM Standard |
Typical Values |
| Density @ 23 °C |
ASTM D1505 |
0.945 g/cm³ |
| Melt Flow Rate |
ASTM D1238 |
0.70 g/10 min |
| Tensile Strength |
ASTM D638 |
3,400 psi |
| Tensile Strength Retention |
ASTM D638 |
90% after 48 hours @ 100 °C |
| Tensile Elongation |
ASTM D638 |
500% |
| Tensile Elongation Retention |
ASTM D638 |
90% after 48 hours @ 100 °C |
| Environmental Stress Cracking |
ASTM D1693 |
0 failures @ 48 hours |
| Thermal Stress Cracking |
ASTM D2951 |
0 failures @ 96 hours |
| Brittleness Temperature |
ASTM D746 |
−76 °C |
| Melting Temperature |
ASTM D3418 |
260 °C |
| Oxidative Induction Time |
ASTM D3895 |
170 min @ 200 °C |
| Dielectric Constant |
ASTM D1531 |
2.32 @ 1 MHz |
| Dissipation Factor |
ASTM D1531 |
0.00006 @ 1 MHz |
| DC Volume Resistivity @ 23 °C |
ASTM D257 |
> 1 × 1015 ohm–cm |
Ordering Information (Weights, Measurements, and Packaging)
| Part # |
Gauge Size |
Conductor Core Type |
Insulation Thickness |
Outer Diameter |
Weight (Per 1,000') |
Reel Sizes |
| 74641XXXX |
14 AWG |
Solid |
0.045" (45 MIL) |
0.154" |
17.0 lbs |
500' | 1,000' | 2,500' | 5,000' |
| 74642XXXX |
12 AWG |
Solid |
0.045" (45 MIL) |
0.171" |
26.0 lbs |
500' | 1,000' | 2,500' | 5,000' |
| 74643XXXX |
10 AWG |
Solid |
0.045" (45 MIL) |
0.192" |
37.0 lbs |
500' | 1,000' | 2,500' | 5,000' |
| 74649XXXX |
9 AWG |
Solid |
0.045" (45 MIL) |
0.205" |
45.0 lbs |
500' | 1,000' | 2,500' | 5,000' |
| 74644XXXX |
8 AWG |
Solid |
0.045" (45 MIL) |
0.219" |
55.0 lbs |
500' | 1,000' | 2,500' | 5,000' |
| 74646XXXX |
4 AWG |
19 Strands |
0.050" (50 MIL) |
0.313" |
110.0 lbs |
500' | 1,000' | 2,500' | 5,000' |
| Color Part # |
Reel Size Part # |
| Color |
Part # |
Reel Size |
Part # |
| Black |
01XX |
500' |
32 |
| Blue |
02XX |
1,000' |
41 |
| Brown |
03XX |
2,500' |
47 |
| Green |
05XX |
5,000' |
53 |
| Orange |
06XX |
|
|
| Purple |
08XX |
|
|
| Red |
09XX |
|
|
| White |
11XX |
|
|
| Yellow |
12XX |
|
|