Electrofusion Processor | 120V | 1/2"–16" DIPS | IntegriFuse I-60
Electrofusion Processor | 120V | 1/2″–16″ DIPS — Product Overview
The IntegriFuse I-60 Electrofusion Processor is a compact, weather-resistant control unit engineered for consistent, high-accuracy fusion of all universally barcoded electrofusion fittings up to 16″ DIPS. Each processor is supplied with a rugged wheeled Pelican™ transport case for superior protection during transport and jobsite use.
Built with upgraded onboard electronics, the I-60 supports long fusion times, consecutive fusions, and sustained high-amperage output without overheating. A large, intuitive backlit graphic display guides the operator through each fusion cycle, while the double-insulated transformer with galvanic isolation enhances jobsite electrical safety.
This 120V processor features a 3-prong L5-30 input plug for compatibility with standard 120V jobsite generators. Universal self-adjusting lead tips support both 4.0 mm and 4.7 mm pin configurations across major EF brands. An optional GPS module provides ±2.5 m (8.2 ft.) location accuracy, and up to 7,500 fusion reports can be exported via USB or RS232 in CSV/TXT formats.
Which One Do I Need?
| I-60 Processor — 120V (this listing) | I-105 Processor — 240V | |
|---|---|---|
| Fusion range | 1/2″ – 16″ DIPS | 1/2″ – 63″ IPS |
| Input power | 120V AC, 3-prong L5-30 | 240V AC, 4-prong L14-30 |
| Generator required | 5,000W continuous, non-welding | 6,500W continuous, non-welding |
| Peak output | 100 A (electronically limited) | 120 A (electronically limited) |
| Typical use | Service and distribution work on smaller fittings, and any site where only 120V power is available | Large-diameter mains and back-to-back fusion cycles on sites with 240V power |
The I-60 is the right processor wherever site power is 120V, and it is the safe choice if you are unsure what the crew will have. Its limit is range: fittings above 16″ DIPS need the I-105, which requires a 240V supply.
Key Features & Benefits
- Fuses electrofusion couplers from 1/2″ to 16″ DIPS
- Self-adjusting lead tips with 4.0 mm and 4.7 mm compatibility
- Compact, weather-resistant processor design
- Wheeled Pelican™ case included for transport protection
- Supports long fusion times and consecutive fusions without overheating
- Large intuitive display with guided fusion workflow
- 3-prong L5-30 120V input plug for common non-welding jobsite generators
- Stores 7,500 fusion records with USB / RS232 export
- Optional GPS with ±2.5 m accuracy
- Multilingual interface: English, Spanish, Italian, German, French, Russian
Companion Products
- View the 240V I-105 Processor Here > LINK
- View Chain Scrapers / Peelers Here > LINK
- View Rotary Scrapers / Peelers Here > LINK
- View Orbital Scrapers / Peelers Here > LINK
- View IPS Electrofusion Couplers Here > LINK
Pipe surfaces must be scraped before electrofusion. A processor on its own will not produce a sound joint on unprepared pipe.
Technical Specifications
| Specification | I-60 Processor |
|---|---|
| Fusion Range | 1/2″ – 16″ DIPS |
| Input Voltage | 120V AC (102V–138V) |
| Input Current | 32 A |
| Input Plug | 3-prong L5-30 (120V/30A) Twist Lock |
| Output Voltage | 8V–48V AC |
| Output Current | 50 A at 100%, 70 A at 60%, 90 A at 30% |
| Peak Output | 100 A (electronically limited) |
| Working Temperature | 14°F to 113°F |
| Power Requirement | 5,000W continuous non-welding generator w/ dedicated 30A L5-30 outlet |
| Lead Terminals | 4.0 mm tips + 4.7 mm adapters |
| Fusion Report Storage | 7,500 fusions |
| Data Export | USB / RS232 (CSV, TXT) |
| Unit Weight | Approx. 50 lbs (processor only) |
| Weight w/ Case | Approx. 60 lbs including Pelican™ case |
| Shipping Weight | 68 lbs as packed |
| Item Code | 600801 |
All technical data sourced from Integrity Fusion (Rev. 04222025-A). Shipping weight is UPSI’s packed figure and is used for freight rating.